Improve Reliability and Reduce Maintenance Costs with Single Helical Gear and Intelligent Sensors

Helical Gear Description

From an intelligent development perspective, a helix gear is a new type of gear component integrating condition

monitoring capabilities and adapting to intelligent transmission systems. By merging sensor technology

with data interaction capabilities, it enables real-time operational monitoring and intelligent maintenance.

Key Features

Features include built-in micro-sensors (temperature, vibration, torque sensors) supporting wireless data transmission

and integration with intelligent control systems. Advantages encompass real-time operational feedback,

enabling proactive fault alerts, reducing maintenance costs, enhancing transmission system intelligence

and reliability, and aligning with Industry 4.0 development requirements.

Working Principle

Micro-sensors are embedded within the body or root of helical gears to continuously gather data on temperature,

vibration frequency, and transmitted torque during meshing. Wireless communication modules transmit this data

to intelligent control systems, which employ algorithms to analyse patterns and identify anomalies,

issuing pre-emptive fault warnings. Concurrently, the system collaborates with load-monitoring mechanisms

to dynamically adjust transmission parameters, enabling intelligent adaptive operation.

Applications

Suitable for smart factories and high-end intelligent equipment, including helical gears in smart production line transmissions,

joint monitoring gears in industrial robots, heavy-duty monitoring gears in intelligent mining equipment,

and smart transmission gears in precision air conditioning systems for data centres.

Technical Specifications